Key Insights
The United States non-woven fabric market is experiencing robust growth, projected to maintain a Compound Annual Growth Rate (CAGR) exceeding 6.00% from 2025 to 2033. This expansion is driven by several key factors. The burgeoning construction industry, fueled by infrastructure development and residential building projects, is a significant consumer of non-woven fabrics for insulation, filtration, and geotextiles. Simultaneously, the healthcare sector's demand for hygiene products, medical drapes, and wound dressings is bolstering market growth. Further propelling the market is the increasing adoption of non-woven materials in the automotive industry for applications such as interior components and filtration systems. Technological advancements in spunbond, wet-laid, and dry-laid processes are also contributing to the market's expansion, enabling the production of innovative non-woven fabrics with enhanced properties. The preference for sustainable and recyclable materials is driving innovation in the use of polypropylene and polyester-based non-woven fabrics, aligning with environmentally conscious consumer and industrial practices.
United States Non-Woven Fabric Market Market Size (In Billion)
Market segmentation reveals a diverse landscape. Polyester and polypropylene dominate the material segment due to their versatility, cost-effectiveness, and performance characteristics. Spunbond technology remains a leading production method, although other technologies like wet-laid and dry-laid are gaining traction for specialized applications. Regional analysis indicates significant market concentration in the Northeast and Southeast United States, driven by a higher concentration of manufacturing facilities and end-user industries in these regions. Major players like KCWW, Glatfelter Corporation, and Ahlstrom-Munksjo are actively shaping market dynamics through innovation and strategic expansion, further intensifying competition and fostering market evolution. While challenges such as fluctuating raw material prices exist, the overall positive market trajectory suggests continued growth in the foreseeable future. This growth is expected to be further fuelled by advancements in material science and the increasing focus on sustainability in various end-user industries.
United States Non-Woven Fabric Market Company Market Share
United States Non-Woven Fabric Market: A Comprehensive Report (2019-2033)
This in-depth report provides a comprehensive analysis of the United States non-woven fabric market, offering valuable insights for stakeholders across the value chain. The study covers the period 2019-2033, with a focus on the forecast period 2025-2033 and a base year of 2025. We analyze market size, segmentation, key players, growth drivers, challenges, and emerging opportunities, providing a 360° view of this dynamic sector.
United States Non-Woven Fabric Market Market Concentration & Innovation
The US non-woven fabric market exhibits a moderately concentrated landscape, with several major players holding significant market share. While precise market share data for each company is proprietary, key players like 3M, DuPont, Berry Global Inc, Ahlstrom-Munksjo, and Freudenberg Performance Materials dominate, accounting for an estimated xx% of the total market value in 2025. Smaller players, including KCWW, Glatfelter Corporation, Lydall Inc, Fybon Nonwovens Inc, Jasztex Inc, PFNonwovens Holding SRO, and Suominen Corporation, contribute significantly to market innovation and regional diversification.
Innovation in the sector is driven by several factors, including:
- Technological advancements: The development of new materials, such as biodegradable and sustainable nonwovens, is a key driver. Improvements in production processes, like meltblown technology and spunbond advancements, also play a significant role.
- End-user demand: The growing demand for hygiene products, medical textiles, and automotive applications fuels innovation in material properties, including enhanced filtration, liquid absorption, and barrier properties.
- Regulatory landscape: Increasing environmental regulations are pushing innovation towards sustainable and eco-friendly non-woven solutions, reducing dependence on virgin materials and promoting recycling.
- Product substitution: Competition from alternative materials necessitates continuous innovation to maintain competitiveness, including advanced surface treatments and functional finishes.
Mergers and acquisitions (M&A) activity has also shaped market concentration. While specific deal values are confidential, several notable acquisitions have occurred recently, strengthening existing players and potentially increasing market consolidation. These M&A activities often focus on expanding product portfolios, gaining access to new technologies, and enhancing geographical reach.
United States Non-Woven Fabric Market Industry Trends & Insights
The US non-woven fabric market exhibits robust growth, projected at a CAGR of xx% from 2025 to 2033. This growth is fueled by several key factors, including:
- Rising demand from key end-use sectors: The healthcare, automotive, and construction industries are major consumers of non-woven fabrics, driving significant market expansion. The growing global population and rising disposable incomes are contributing factors.
- Technological advancements: Continuous innovation in material science and manufacturing processes allows for the development of high-performance nonwovens, tailored to specific end-user requirements. This includes the emergence of biodegradable materials and improved manufacturing efficiency.
- Shifting consumer preferences: Growing environmental consciousness is driving demand for sustainable and eco-friendly non-woven materials. Consumers are increasingly seeking products with reduced environmental impact, affecting material selection and manufacturing practices.
- Competitive landscape: The competitive landscape is dynamic, with intense competition among established players and new entrants. This pushes innovation and continuous improvement in product quality, cost-effectiveness, and sustainability. The market penetration of sustainable nonwovens is increasing, with more companies adopting environmentally friendly processes.
Market penetration varies across different segments. For example, the healthcare segment is experiencing high penetration due to the rising demand for disposable medical products. The automotive sector's penetration rate is also growing due to the use of non-woven materials in interior components.
Dominant Markets & Segments in United States Non-Woven Fabric Market
- By Technology: Spunbond technology dominates the US non-woven fabric market due to its cost-effectiveness and versatility, enabling large-scale production for various applications. Wet-laid and dry-laid technologies cater to specialized applications, while other technologies are still niche.
- By Material: Polypropylene is the most dominant material due to its low cost, good performance characteristics, and ease of processing. Polyester is a strong second, especially in higher-value applications. Other materials like polyethylene, rayon, and fluff pulp cater to specific niche applications.
- By End-User Industry: The healthcare sector is the leading end-user industry, driven by demand for medical textiles, hygiene products, and personal care items. The construction industry also represents a large segment, using nonwovens in insulation, filtration, and geotextiles. Automotive applications are growing rapidly, with increasing use in interior components and filtration systems.
Key Drivers for Dominant Segments:
- Healthcare: Rising healthcare expenditure, increasing demand for disposable medical products, and stringent hygiene requirements fuel the segment’s dominance.
- Automotive: Lightweighting initiatives, enhanced comfort features, and stringent emission regulations drive the adoption of nonwovens in automotive applications.
- Construction: The need for efficient insulation, robust filtration systems, and durable geotextiles contributes to this segment's strong performance. Government infrastructure projects and ongoing building activities are key factors.
United States Non-Woven Fabric Market Product Developments
Recent product innovations focus on improving sustainability, performance, and functionality. The development of biodegradable nonwovens addresses growing environmental concerns, while advancements in material properties enhance filtration efficiency, liquid absorption, and barrier properties. These developments align with market needs for eco-friendly and high-performance materials, leading to greater market acceptance and competitiveness. Companies are investing in research and development to create innovative nonwovens with enhanced features, catering to diverse end-user applications.
Report Scope & Segmentation Analysis
This report segments the US non-woven fabric market across three key dimensions: technology, material, and end-user industry.
By Technology: The market is segmented into spunbond, wet-laid, dry-laid, and other technologies, with spunbond being the dominant segment, exhibiting strong growth projections.
By Material: The market is segmented by polyester, polypropylene, polyethylene, rayon, fluff pulp, and other materials. Polypropylene dominates due to its cost-effectiveness, while polyester holds a significant share in higher-value applications.
By End-User Industry: The report segments the market into construction, textiles, healthcare, automotive, and other industries. Healthcare is currently the leading segment, followed closely by the construction and automotive industries. Growth projections vary depending on market dynamics and technological advancements within each segment.
Key Drivers of United States Non-Woven Fabric Market Growth
Several factors drive market growth:
- Technological innovation: Advancements in materials and manufacturing processes, resulting in improved product performance and functionality.
- Economic growth: Growth in key end-use industries, such as healthcare, automotive, and construction, positively impacts demand.
- Government regulations: Policies promoting sustainability and eco-friendly materials are driving the adoption of bio-based and recyclable nonwovens.
Challenges in the United States Non-Woven Fabric Market Sector
The market faces several challenges:
- Fluctuating raw material prices: Variations in the cost of raw materials, particularly polymers, directly impact production costs and profitability.
- Stringent environmental regulations: Meeting increasingly stringent environmental standards necessitates investments in sustainable technologies and processes.
- Intense competition: The presence of several established players and new entrants creates intense competition, requiring continuous innovation and cost optimization.
Emerging Opportunities in United States Non-Woven Fabric Market
Emerging opportunities include:
- Growing demand for sustainable products: The shift towards eco-friendly materials opens opportunities for bio-based and recyclable nonwovens.
- Expansion into new applications: Emerging applications in areas like filtration, energy storage, and advanced composites offer significant potential.
- Technological advancements: Opportunities arise from the development of new materials with enhanced performance characteristics, such as improved barrier properties and biodegradability.
Key Developments in United States Non-Woven Fabric Market Industry
- June 2022: Berry Global's two US nonwoven manufacturing locations received ISCC PLUS certification, highlighting a focus on sustainability.
- September 2022: Toray Industries developed a persistently hydrophilic and soft spunbond nonwoven fabric for sanitary applications, indicating innovation in material properties.
Strategic Outlook for United States Non-Woven Fabric Market Market
The US non-woven fabric market is poised for continued growth, driven by technological advancements, rising demand from key sectors, and a growing focus on sustainability. Opportunities exist in developing innovative, eco-friendly products tailored to specific applications and expanding into new markets. Companies focusing on sustainability, innovation, and cost-efficiency are likely to experience the most significant growth in the coming years.
United States Non-Woven Fabric Market Segmentation
-
1. Technology
- 1.1. Spunbond
- 1.2. Wet-laid
- 1.3. Dry-laid
- 1.4. Other Technologies
-
2. Material
-
2.1. Polyester
- 2.1.1. Polyester Staple Fiber
- 2.1.2. Polyester Resin (Bottle Grade)
-
2.2. Polypropylene
- 2.2.1. Polypropylene Resin
- 2.2.2. Polypropylene Staple Fiber
- 2.3. Polyethylene
- 2.4. Rayon
- 2.5. Fluff Pulp
- 2.6. Other Materials
-
2.1. Polyester
-
3. End-User Industry
- 3.1. Construction
- 3.2. Textiles
- 3.3. Healthcare
- 3.4. Automotive
- 3.5. Other End-User Industries
United States Non-Woven Fabric Market Segmentation By Geography
- 1. United States
United States Non-Woven Fabric Market Regional Market Share
Geographic Coverage of United States Non-Woven Fabric Market
United States Non-Woven Fabric Market REPORT HIGHLIGHTS
| Aspects | Details |
|---|---|
| Study Period | 2020-2034 |
| Base Year | 2025 |
| Estimated Year | 2026 |
| Forecast Period | 2026-2034 |
| Historical Period | 2020-2025 |
| Growth Rate | CAGR of > 6.00% from 2020-2034 |
| Segmentation |
|
Table of Contents
- 1. Introduction
- 1.1. Research Scope
- 1.2. Market Segmentation
- 1.3. Research Methodology
- 1.4. Definitions and Assumptions
- 2. Executive Summary
- 2.1. Introduction
- 3. Market Dynamics
- 3.1. Introduction
- 3.2. Market Drivers
- 3.2.1. Increasing Applications in the Healthcare Industry; Increasing Demand for Spunbond
- 3.3. Market Restrains
- 3.3.1. Low Durability and Strength of the Fabric; Other Restraints
- 3.4. Market Trends
- 3.4.1. The Healthcare Industry Promotes the Demand for Non-Woven Fabric
- 4. Market Factor Analysis
- 4.1. Porters Five Forces
- 4.2. Supply/Value Chain
- 4.3. PESTEL analysis
- 4.4. Market Entropy
- 4.5. Patent/Trademark Analysis
- 5. United States Non-Woven Fabric Market Analysis, Insights and Forecast, 2020-2032
- 5.1. Market Analysis, Insights and Forecast - by Technology
- 5.1.1. Spunbond
- 5.1.2. Wet-laid
- 5.1.3. Dry-laid
- 5.1.4. Other Technologies
- 5.2. Market Analysis, Insights and Forecast - by Material
- 5.2.1. Polyester
- 5.2.1.1. Polyester Staple Fiber
- 5.2.1.2. Polyester Resin (Bottle Grade)
- 5.2.2. Polypropylene
- 5.2.2.1. Polypropylene Resin
- 5.2.2.2. Polypropylene Staple Fiber
- 5.2.3. Polyethylene
- 5.2.4. Rayon
- 5.2.5. Fluff Pulp
- 5.2.6. Other Materials
- 5.2.1. Polyester
- 5.3. Market Analysis, Insights and Forecast - by End-User Industry
- 5.3.1. Construction
- 5.3.2. Textiles
- 5.3.3. Healthcare
- 5.3.4. Automotive
- 5.3.5. Other End-User Industries
- 5.4. Market Analysis, Insights and Forecast - by Region
- 5.4.1. United States
- 5.1. Market Analysis, Insights and Forecast - by Technology
- 6. Competitive Analysis
- 6.1. Market Share Analysis 2025
- 6.2. Company Profiles
- 6.2.1 KCWW
- 6.2.1.1. Overview
- 6.2.1.2. Products
- 6.2.1.3. SWOT Analysis
- 6.2.1.4. Recent Developments
- 6.2.1.5. Financials (Based on Availability)
- 6.2.2 Glatfelter Corporation
- 6.2.2.1. Overview
- 6.2.2.2. Products
- 6.2.2.3. SWOT Analysis
- 6.2.2.4. Recent Developments
- 6.2.2.5. Financials (Based on Availability)
- 6.2.3 Lydall Inc
- 6.2.3.1. Overview
- 6.2.3.2. Products
- 6.2.3.3. SWOT Analysis
- 6.2.3.4. Recent Developments
- 6.2.3.5. Financials (Based on Availability)
- 6.2.4 Ahlstrom-Munksjo
- 6.2.4.1. Overview
- 6.2.4.2. Products
- 6.2.4.3. SWOT Analysis
- 6.2.4.4. Recent Developments
- 6.2.4.5. Financials (Based on Availability)
- 6.2.5 Freudenberg Performance Materials
- 6.2.5.1. Overview
- 6.2.5.2. Products
- 6.2.5.3. SWOT Analysis
- 6.2.5.4. Recent Developments
- 6.2.5.5. Financials (Based on Availability)
- 6.2.6 3M
- 6.2.6.1. Overview
- 6.2.6.2. Products
- 6.2.6.3. SWOT Analysis
- 6.2.6.4. Recent Developments
- 6.2.6.5. Financials (Based on Availability)
- 6.2.7 Fybon Nonwovens Inc
- 6.2.7.1. Overview
- 6.2.7.2. Products
- 6.2.7.3. SWOT Analysis
- 6.2.7.4. Recent Developments
- 6.2.7.5. Financials (Based on Availability)
- 6.2.8 Jasztex Inc
- 6.2.8.1. Overview
- 6.2.8.2. Products
- 6.2.8.3. SWOT Analysis
- 6.2.8.4. Recent Developments
- 6.2.8.5. Financials (Based on Availability)
- 6.2.9 PFNonwovens Holding SRO
- 6.2.9.1. Overview
- 6.2.9.2. Products
- 6.2.9.3. SWOT Analysis
- 6.2.9.4. Recent Developments
- 6.2.9.5. Financials (Based on Availability)
- 6.2.10 Suominen Corporation*List Not Exhaustive
- 6.2.10.1. Overview
- 6.2.10.2. Products
- 6.2.10.3. SWOT Analysis
- 6.2.10.4. Recent Developments
- 6.2.10.5. Financials (Based on Availability)
- 6.2.11 DuPont
- 6.2.11.1. Overview
- 6.2.11.2. Products
- 6.2.11.3. SWOT Analysis
- 6.2.11.4. Recent Developments
- 6.2.11.5. Financials (Based on Availability)
- 6.2.12 Johns Manville
- 6.2.12.1. Overview
- 6.2.12.2. Products
- 6.2.12.3. SWOT Analysis
- 6.2.12.4. Recent Developments
- 6.2.12.5. Financials (Based on Availability)
- 6.2.13 Berry Global Inc
- 6.2.13.1. Overview
- 6.2.13.2. Products
- 6.2.13.3. SWOT Analysis
- 6.2.13.4. Recent Developments
- 6.2.13.5. Financials (Based on Availability)
- 6.2.1 KCWW
List of Figures
- Figure 1: United States Non-Woven Fabric Market Revenue Breakdown (Million, %) by Product 2025 & 2033
- Figure 2: United States Non-Woven Fabric Market Share (%) by Company 2025
List of Tables
- Table 1: United States Non-Woven Fabric Market Revenue Million Forecast, by Technology 2020 & 2033
- Table 2: United States Non-Woven Fabric Market Revenue Million Forecast, by Material 2020 & 2033
- Table 3: United States Non-Woven Fabric Market Revenue Million Forecast, by End-User Industry 2020 & 2033
- Table 4: United States Non-Woven Fabric Market Revenue Million Forecast, by Region 2020 & 2033
- Table 5: United States Non-Woven Fabric Market Revenue Million Forecast, by Technology 2020 & 2033
- Table 6: United States Non-Woven Fabric Market Revenue Million Forecast, by Material 2020 & 2033
- Table 7: United States Non-Woven Fabric Market Revenue Million Forecast, by End-User Industry 2020 & 2033
- Table 8: United States Non-Woven Fabric Market Revenue Million Forecast, by Country 2020 & 2033
Frequently Asked Questions
1. What is the projected Compound Annual Growth Rate (CAGR) of the United States Non-Woven Fabric Market?
The projected CAGR is approximately > 6.00%.
2. Which companies are prominent players in the United States Non-Woven Fabric Market?
Key companies in the market include KCWW, Glatfelter Corporation, Lydall Inc, Ahlstrom-Munksjo, Freudenberg Performance Materials, 3M, Fybon Nonwovens Inc, Jasztex Inc, PFNonwovens Holding SRO, Suominen Corporation*List Not Exhaustive, DuPont, Johns Manville, Berry Global Inc.
3. What are the main segments of the United States Non-Woven Fabric Market?
The market segments include Technology, Material, End-User Industry.
4. Can you provide details about the market size?
The market size is estimated to be USD XX Million as of 2022.
5. What are some drivers contributing to market growth?
Increasing Applications in the Healthcare Industry; Increasing Demand for Spunbond.
6. What are the notable trends driving market growth?
The Healthcare Industry Promotes the Demand for Non-Woven Fabric.
7. Are there any restraints impacting market growth?
Low Durability and Strength of the Fabric; Other Restraints.
8. Can you provide examples of recent developments in the market?
September 2022: Toray Industries, Inc. developed a spunbond nonwoven fabric that is both persistently hydrophilic and soft on the skin. This fabric can be used to make disposable diapers, masks, feminine hygiene products, and other sanitary items. When the production technology is fully established, the company intends to begin full-scale production. Polypropylene, which is softer than polyester, is commonly used in spunbond nonwoven materials for sanitary applications.
9. What pricing options are available for accessing the report?
Pricing options include single-user, multi-user, and enterprise licenses priced at USD 3800, USD 4500, and USD 5800 respectively.
10. Is the market size provided in terms of value or volume?
The market size is provided in terms of value, measured in Million.
11. Are there any specific market keywords associated with the report?
Yes, the market keyword associated with the report is "United States Non-Woven Fabric Market," which aids in identifying and referencing the specific market segment covered.
12. How do I determine which pricing option suits my needs best?
The pricing options vary based on user requirements and access needs. Individual users may opt for single-user licenses, while businesses requiring broader access may choose multi-user or enterprise licenses for cost-effective access to the report.
13. Are there any additional resources or data provided in the United States Non-Woven Fabric Market report?
While the report offers comprehensive insights, it's advisable to review the specific contents or supplementary materials provided to ascertain if additional resources or data are available.
14. How can I stay updated on further developments or reports in the United States Non-Woven Fabric Market?
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Methodology
Step 1 - Identification of Relevant Samples Size from Population Database
Step 2 - Approaches for Defining Global Market Size (Value, Volume* & Price*)
Note*: In applicable scenarios
Step 3 - Data Sources
Primary Research
- Web Analytics
- Survey Reports
- Research Institute
- Latest Research Reports
- Opinion Leaders
Secondary Research
- Annual Reports
- White Paper
- Latest Press Release
- Industry Association
- Paid Database
- Investor Presentations
Step 4 - Data Triangulation
Involves using different sources of information in order to increase the validity of a study
These sources are likely to be stakeholders in a program - participants, other researchers, program staff, other community members, and so on.
Then we put all data in single framework & apply various statistical tools to find out the dynamic on the market.
During the analysis stage, feedback from the stakeholder groups would be compared to determine areas of agreement as well as areas of divergence